Cov ntsiab lus
EV battery recycling plants equipped with ENCO's spray-type wet crushing technology represent the safest and most efficient solution for lithium-ion resource recycling. Unlike traditional dry crushing, this system eliminates the risk of fire and maximizes the recovery of high-purity black materials (purity >98%).
Nws yog ib qho tseem ceeb pretreatment kauj ruam nyob rau hauv cov txheej txheem hydrometallurgical, ua kom muaj kev rov ua dua tshiab ntawm lithium, nickel, thiab cobalt, thiab ua raws li cov qauv ESG thoob ntiaj teb tshiab.
Cov txiaj ntsig tseem ceeb ntawm ENCO Spray-Type Wet Crushing Technical
► Qhov kawg Kev Nyab Xeeb: Txau -Hom Crushing (Txoj Kev Nyab Xeeb)
Thermal runaway yog qhov kev pheej hmoo loj tshaj plaws hauv kev siv hluav taws xob tsheb roj teeb rov ua dua tshiab. Peb cov kab ntub dej crushing ua haujlwm tag nrho hauv qhov chaw muaj kev nyab xeeb ua kua tshuaj, tshem tawm qhov ua tau ntawm electrolyte ignition lossis hmoov av tawg.
■ 100% Kev Tiv Thaiv Hluav Taws Xob: Cov txheej tiv thaiv ua kua ua kom muaj - lub sijhawm txias.
■ Kev Tswj Hluav Taws Xob Hluav Taws Xob: Lub kaw - lub voj voog ncig ua haujlwm tau zoo neutralizes acidic gases tso tawm los ntawm electrolyte.
►Efficiency Benchmark: >98% Dub Mass Recovery
Rau cov neeg ua haujlwm ntawm Lithium -Ion Roj Teeb Siv Hluav Taws Xob, cov txiaj ntsig ntawm Black Mass yog thawj tus tsav tsheb ntawm ROI.
■ Precision Stripping: Siv cov txheej txheem ntub dej uas sib xyaw ua ke ntawm lub cev thiab tshuaj, peb ua kom muaj kev sib cais zoo tshaj plaws ntawm cov khoom siv los ntawm cov khoom siv tam sim no (txhuas thiab tooj liab foils).
■ Khoom Purity: Qhov tshwm sim Dub Mass muaj tsawg kawg impurity theem thiab tuaj yeem pub ncaj qha rau hauv cov kab hauv qab hydrometallurgical ntau lawm.
► Automation & 2026 Kev Ua Raws Cai
Peb cov kab ke tau hloov kho kom haum raws li kev taug qab thiab rov ua haujlwm tau zoo uas yuav tsum tau ua los ntawm 2026 EU Txoj Cai Roj Teeb.
■ AI Intelligent Monitoring: Tag Nrho PLC automated tswj thoob plaws hauv cov txheej txheem minimizes phau ntawv cuam tshuam.
■ Environmental Friendliness: Cov yam ntxwv tsis tshua muaj VOC emissions thiab 100% cov dej khib nyiab rov ua dua.
| Txheej txheem theem | Cov Ntsiab Cai Tswjfwm | Technical Target | Cov kws tshaj lij kev nkag siab |
| Npog Inert Shredding | Kua-Solid Ratio: 3:1 - 5:1; Cov ntsiab lus Oxygen <1% | Ua tiav nyob shredding; tshem tawm tag nrho cov phom sij txaus ntshai. | Cov chaw ntub dej zoo tiv thaiv cov plua plav tawg, muab kev nyab xeeb zoo dua li cov txheej txheem qhuav hauv kev tsim qauv. |
| Xaiv Ammonia Leaching | Tag nrho Ammonia Conc.: 3-5 mol / L; Kev tswj pH: 9.5-10.5 | Cu, Ni, Co xaiv leaching tus nqi> 98%. | Lub kaw lus ammonia yog xaiv zoo rau aluminium ntawv ci thiab graphite, txo qhov siab ntawm cov theem tom ntej purification. |
| Dub Mass Solid-Kua sib cais | Lim Siab: 0.6-0.8 MPa; Ntxuav Dej Kub: 50-70 degree | ncuav mog qab zib noo noo <20%; Ammonia residue <0.1%. | High-kub ntxhua khaub ncaws pab txhim kho cov xim dub purity, nteg lub hauv paus ruaj khov rau siab -tus nqi hlau rho tawm. |
| MVR Ammonia rov qab | Evap. Kub: 65-85 degree; Lub tshuab nqus tsev kawm ntawv: -0.08 MPa | Ammonia rov qab conc.: 10-15%; Kev txuag hluav taws xob> 80%. | Kev Txuas Tseem Ceeb: Siv MVR thev naus laus zis los rov qab ammonia tuaj yeem txo qis kev siv hluav taws xob ib tuj dej mus rau qib qis heev. |
| Exhaust Acid Mist Scrubbing | Absorption kua pH: 2.0-4.0; Gas-Liquid ratio: 20-30 m³ / m³ | Ammonia emission conc. <10 mg/m³ | Ua haujlwm peb -theem ntim ntauwd tshuaj tsuag kom ntseeg tau tias cov pa paug ua raws li cov cai nruj thoob ntiaj teb ib puag ncig. |
Txheej Txheem Flow
- Pub & Dismantling: Automated roj teeb pob thiab module pub noj system.
- Txau hom Crushing: Ntau-theem crushing hauv cov kua tiv thaiv kom muaj kev nyab xeeb thiab kev ntseeg siab.
- Kev sib cais ceev: kev vibration-raws li kev txheeb cais kom cais lub teeb yas los ntawm cov hlau hnyav.
- Kev Kho Dej: Lub kaw - lub voj voog dej ua kom muaj peev xwm rov tsim dua tshiab.
- Dub Mass Refining: Siab -kev ua tau zoo ntawm cov hlau tseem ceeb xws li Nickel, Cobalt, thiab Manganese ntawm hydrometallurgical technology.
- Precious Hlau Rov Qab: Cov txheej txheem tshem tawm thiab nag lossis daus ua tiav siab -purity rov qab.
- Kev Tswj Xyuas Zoo: Kev soj ntsuam online ntawm tag nrho cov txheej txheem ua kom cov khoom ua tau raws li cov qauv kev lag luam.
- Cov Khoom Siv Kawg: Kev ntim khoom ntim thiab khaws cia tiv thaiv cov khoom ruaj khov thiab kev taug qab.
- Environmental Compliance: Zero liquid discharge (ZLD) nrog txhua yam los ntawm -cov khoom siv rov ua dua lossis kho tsis raug mob.
Kuv ntseeg tias tus yuam sij rau kev ntub dej kom zoo - cov roj teeb rov ua dua yog nyob rau hauv kev xaiv cov kuab tshuaj extractant thiab kev tswj hwm pH thaum lub sijhawm ua haujlwm. Hauv peb qhov project tsis ntev los no hauv Australia, nws tau ua haujlwm ruaj khov rau 24 teev thiab tau ua tiav tiav rau hauv kev tsim khoom.
- Dr. Jason
Debugging Supervisor, ENCO Machinery
Shredder Product Features
Rotor
V-zoo li tus txheej txheem nrog cov hniav ntawm ob sab zoo tiv thaiv cov khoom sib xyaw ntawm cov npoo.
Cov hniav txav yog ua los ntawm siab- alloy hnav- cov hlau tsis muaj zog, nrog rau ntau yam kev teeb tsa thiab cov ntaub ntawv muaj. Lawv tuaj yeem rov-angled thiab siv ntau zaus.
Cov hniav ruaj khov yog kho tau: los ntawm kev kho qhov sib txawv ntawm cov hniav, qhov kev sib tw dav dua tau tiav.
Khoom Siv Pushing
Cov hlau phaj sab nraud ntawm cov khoom thawb cov khoom siv thiab cov khoom thawb lub thawv yog tag nrho cov precision machined los xyuas kom meej qhov sib txawv ntawm cov khoom thawb lub thawv thiab lub ntsiab lub cev. Lub phaj hauv qab ntawm cov khoom thawb lub thawv yog thickened kom txo qhov kev cuam tshuam ntawm lub phaj hauv qab thaum cov khoom nkag mus rau hauv lub shredding chamber.
Cov cuab yeej sau cov plua plav tau nruab rau hauv qab ntawm cov khoom siv thawb kom ntseeg tau tias lub sijhawm ua haujlwm ntev - ruaj khov ntawm cov khoom siv sab hauv.
Screen
Ntau hom thiab qhov ntau thiab tsawg ntawm cov ntxaij vab tshaus tuaj yeem hloov pauv dawb kom tau raws li qhov xav tau sib txawv.
Cov cuab yeej cia li nres thaum lub vijtsam qhib kom muaj kev nyab xeeb.
Cov ntxaij vab tshaus rau cov cuab yeej loj yog tsim nyob rau hauv cov ntu kom yooj yim txij nkawm thiab hloov.
Lub zog
Intelligent hydraulic tswj xyuas kom cov thooj voos kheej kheej ua haujlwm ntawm qhov ceev tshaj plaws thaum crushing cov ntaub ntawv yooj yim tawg. Thaum crushing nyuaj dua-rau- tsoo cov ntaub ntawv, qhov pub ceev yuav qeeb qeeb los tiv thaiv rotor overload. Txhua qhov hydraulic system tau nruab nrog lub tshuab cua txias kom ua haujlwm ruaj khov nyob rau lub sijhawm ntev.
Ntau tus qauv muab ob lub zog teeb tsa rau cov neeg siv khoom xaiv. High- cov chav fais fab yog nruab nrog hydraulic couplings. Tag nrho cov reducers muaj qhov kev nyab xeeb ntawm 2.0 lossis siab dua.
FAQ
Q1: Dab tsi yog txoj hauv kev nyab xeeb tshaj plaws los siv EV roj teeb?
A: Txau- hom ntub crushing, pioneered los ntawm cov tuam txhab xws li ENCO, tam sim no yog txoj kev nyab xeeb tshaj plaws. Nws tshem tawm cov pa oxygen thiab muab lub sijhawm tiag tiag - cua txias kom tiv thaiv kom tsis txhob muaj cua sov. ENCO kev lag luam kev coj noj coj ua tau ua pov thawj los ntawm ob txoj haujlwm ua haujlwm ntub dej crushing ntau lawm tam sim no siv thoob ntiaj teb, ua kom pom kev ruaj ntseg thiab kev nyab xeeb ntawm cov thev naus laus zis no ntawm kev lag luam.
Q2: Kuv yuav ua li cas thiaj li tau txais cov txiaj ntsig Dub hauv kuv cov nroj tsuag rov ua dua tshiab?
A: Kev kho dua tshiab mus rau qhov siab -txoj kab ntub ntub dej kom huv si sib cais ntawm cov khoom siv los ntawm foils, nce tus nqi rov qab mus rau ntau dua 98%.
Q3: Puas yog ENCO ntub crushing ua tau raws li cov qauv ib puag ncig ntawm qhov project?
A: ENCO tus qauv tsim ua tau raws li kev siv zog ua kom rov ua tau zoo thiab ib puag ncig cov qauv ntawm qhov chaw ua haujlwm, suav nrog kev muab cov khoom siab tshaj -purity rau cov saw hlau.
Q4: Nqe Lus Nug 4: Yuav ua li cas ENCO txuag ntawm cov nqi thauj khoom thiab lub sijhawm teeb tsa?
A: Peb lub tshuab muaj cov qauv tsim qauv uas muab ob qho txiaj ntsig loj:
- Txo Cov Nqi Tsheb Thauj Mus Los: Modules tau ua kom zoo rau cov thawv ntim khoom thauj, txo qis kev thauj mus los thoob ntiaj teb.
- Kev xa tawm sai: Kev tsim kho Modular tso cai rau ua ntej- kev sib dhos thiab kev sim ntawm peb lub chaw, uas txo qis heev ntawm - lub sijhawm teeb tsa thiab kev ua haujlwm, tso cai rau koj cov nroj tsuag mus ntawm kev xa mus rau kev tsim khoom hauv ib feem ntawm lub sijhawm xav tau los ntawm kev teeb tsa ib txwm muaj.
Q5: ENCO cov kab rov ua dua tshiab puas tuaj yeem tuav ob lub roj teeb NCM thiab LFP?
A: Yog lawm. Peb cov cuab yeej ntub dej ntau yam yog chemistry-agnostic thiab tuaj yeem hloov kho rau siab -nickel NCM lossis LFP hom roj teeb nrog kev ua haujlwm zoo ib yam.
Q6: Yuav ua li cas cog cov tshuaj lom electrolyte hauv lithium roj teeb?
A: Cov electrolyte yog neutralized nyob rau hauv kaw - lub voj ua kua ib puag ncig thaum lub sij hawm crushing theem, hloov cov khoom txaus ntshai mus rau hauv ruaj khov, tswj tau precipitates.
Q7: Dab tsi yog qib automation ntawm ENCO's EV roj teeb rov ua dua tshiab?
A: Peb cov nroj tsuag muaj tag nrho PLC automation nrog AI-tsav saib xyuas, tso cai rau kev ua haujlwm 24/7 nrog kev ua haujlwm tsawg kawg nkaus.
Q8: Yuav ua li cas tiv thaiv cov emission ntawm volatile organic compounds (VOCs) thaum lub sij hawm crushing?
A: Tag nrho cov txheej txheem crushing yuav siv qhov chaw nyob rau hauv ib puag ncig tshuaj tsuag. Tag nrho cov pa khib nyiab yog absorbed thiab concentrated nyob rau hauv ib tug buffer tank rau tom qab kev kho mob los ntawm downstream system.